Research Article
BibTex RIS Cite

Evaluation of paper factory screen underflow sludge and power plant fly ash in concrete block production: Improvement of mechanical and physical properties

Year 2025, Volume: 9 Issue: 2, 191 - 204

Bayram Topyüz , Mesut Yaşar , Arif Karademir

https://doi.org/10.38088/jise.1593473

Abstract

This study investigates the utilization of paper mill sludge (PS) and non-standard fly ash (FA) from power plants in the production of concrete blocks. Test specimens were produced by incorporating varying proportions of PS and FA into standard concrete block mixtures. The specimens were cured, using standard methods and tested at various intervals. The analysis results indicate that PS and FA, which are difficult to dispose of, can be used in structural elements at certain proportions. Additionally, FA incorporation improved the strength and workability of the concrete, and the water permeability remained within the targeted values with the inclusion of PS and FA. In conclusion, PS and FA provide acceptable properties for concrete block production, with the chemical and physical characteristics of the waste materials, mix ratios, and production parameters significantly affecting the outcomes. However, to increase the proportion of these wastes and enhance their positive contributions, further detailed studies are required, particularly focusing on mixing techniques and homogeneous formation.

Keywords

Waste material concrete block fly ash waste paper sludge strength water permeability.

References

  • [1] Afroughsabet, V., & Ozbakkaloglu, T. (2015). Flexural behavior of high-strength concrete beams reinforced with steel and polypropylene fibers. Journal of Materials in Civil Engineering, 27(11), 04015035.
  • [2] Bilim, C., & Özkul, A. (2015). Utilization of fly ash in concrete as partial replacement of cement. Construction and Building Materials, 77, 150-158.
  • [3] Gao, D., & Zhang, P. (2018). Effects of polypropylene fibers on mechanical properties of concrete. Advances in Civil Engineering, 2018, 1212403.
  • [4] Kara, C. (2018). Endüstriyel atıkların beton dayanımı etkisi üzerine bir çalışma çay fabrikası kömür külü örneği. Gaziosmanpaşa Bilimsel Araştırma Dergisi, 7(2), 75-85.
  • [5] Karakulak, E. (2019). Uçucu kül ve kablo atıklarının çimento harcı üretimi kullanılması (Yayınlanmamış yüksek lisans tezi). Balıkesir Üniversitesi Fen Bilimleri Enstitüsü.
  • [6] Li, G., & Li, H. (2016). Mechanical properties of steel fiber reinforced high strength concrete after exposure to elevated temperatures. Construction and Building Materials, 112, 758-769.
  • [7] Mehta, P. K., & Monteiro, P. J. M. (2014). Concrete: Microstructure, properties, and materials. New York: McGraw Hill Education.
  • [8] Nili, M., & Afroughsabet, V. (2017). Effects of polypropylene fibers and fly ash on concrete properties. International Journal of Concrete Structures and Materials, 11(3), 565-576.
  • [9] Ramezanianpour, A. M., & Malhotra, V. M. (2015). Fiber-reinforced concrete: An overview after 30 years of development. Cement and Concrete Composites, 27(2), 107-124.
  • [10] Türker, K., Yavaş, A., Birol, T., & Gültekin, C. (2021). I-enkesitli betonarme kirişlerde ultra-yüksek performanslı lifli beton kullanımının değerlendirilmesi. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 36 (3), 1431–1448.
  • [11] Ban, S., & Hassan, M. A. (2023). Influence of hooked-end and straight steel fibers on the mechanical properties of concrete. E3S Web of Conferences, 386, 02011. https://doi.org/10.1051/e3sconf/202338602011
  • [12] Yılmaz, A. (2021). Farklı orana sahip PET atıklarının çimento harçlarının mekanik ve dayanıklılık özelliklerine etkisi. Avrupa Bilim Ve Teknoloji Dergisi, (28), 432-436.
  • [13] Yoo, D. Y., & Banthia, N. (2017). Effects of steel and hybrid fibers on the fracture properties of concrete. Journal of Materials in Civil Engineering, 29(5), 04016266.
  • [14] Zhang, M., & Ahmari, S. (2018). Performance of concrete containing high volume of fly ash and fine recycled aggregates subjected to sulfate attack. Construction and Building Materials, 190, 1101-1110.
  • [15] Beton ve Cimento. (n.d.). Beton numune özellikler. Retrieved from https://www.betonvecimento.com/beton-2/beton-numune-ozellikler
There are 15 citations in total.

Details

Primary Language English
Subjects Construction Materials
Journal Section Research Articles
Authors

Bayram Topyüz 0000-0002-4053-861X

Mesut Yaşar 0000-0002-8573-0197

Arif Karademir 0000-0003-0924-2156

Early Pub Date August 20, 2025
Publication Date October 29, 2025
Submission Date December 3, 2024
Acceptance Date June 21, 2025
Published in Issue Year 2025 Volume: 9 Issue: 2

Cite

APA Topyüz, B., Yaşar, M., & Karademir, A. (2025). Evaluation of paper factory screen underflow sludge and power plant fly ash in concrete block production: Improvement of mechanical and physical properties. Journal of Innovative Science and Engineering, 9(2), 191-204. https://doi.org/10.38088/jise.1593473
AMA Topyüz B, Yaşar M, Karademir A. Evaluation of paper factory screen underflow sludge and power plant fly ash in concrete block production: Improvement of mechanical and physical properties. JISE. August 2025;9(2):191-204. doi:10.38088/jise.1593473
Chicago Topyüz, Bayram, Mesut Yaşar, and Arif Karademir. “Evaluation of Paper Factory Screen Underflow Sludge and Power Plant Fly Ash in Concrete Block Production: Improvement of Mechanical and Physical Properties”. Journal of Innovative Science and Engineering 9, no. 2 (August 2025): 191-204. https://doi.org/10.38088/jise.1593473.
EndNote Topyüz B, Yaşar M, Karademir A (August 1, 2025) Evaluation of paper factory screen underflow sludge and power plant fly ash in concrete block production: Improvement of mechanical and physical properties. Journal of Innovative Science and Engineering 9 2 191–204.
IEEE B. Topyüz, M. Yaşar, and A. Karademir, “Evaluation of paper factory screen underflow sludge and power plant fly ash in concrete block production: Improvement of mechanical and physical properties”, JISE, vol. 9, no. 2, pp. 191–204, 2025, doi: 10.38088/jise.1593473.
ISNAD Topyüz, Bayram et al. “Evaluation of Paper Factory Screen Underflow Sludge and Power Plant Fly Ash in Concrete Block Production: Improvement of Mechanical and Physical Properties”. Journal of Innovative Science and Engineering 9/2 (August2025), 191-204. https://doi.org/10.38088/jise.1593473.
JAMA Topyüz B, Yaşar M, Karademir A. Evaluation of paper factory screen underflow sludge and power plant fly ash in concrete block production: Improvement of mechanical and physical properties. JISE. 2025;9:191–204.
MLA Topyüz, Bayram et al. “Evaluation of Paper Factory Screen Underflow Sludge and Power Plant Fly Ash in Concrete Block Production: Improvement of Mechanical and Physical Properties”. Journal of Innovative Science and Engineering, vol. 9, no. 2, 2025, pp. 191-04, doi:10.38088/jise.1593473.
Vancouver Topyüz B, Yaşar M, Karademir A. Evaluation of paper factory screen underflow sludge and power plant fly ash in concrete block production: Improvement of mechanical and physical properties. JISE. 2025;9(2):191-204.
 Download Cover Image


Creative Commons License

The works published in Journal of Innovative Science and Engineering (JISE) are licensed under a  Creative Commons Attribution-NonCommercial 4.0 International License.