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Production of Bio-Polymer Structures by Soft Molding Method with Biomimetic Approach

Year 2021, , 12 - 24, 30.06.2021
https://doi.org/10.38088/jise.733900

Abstract

Biomimetic is the name of the approach that seeks sustainable solutions to the problems, taking the perfect functioning of nature for millions of years. The interest shown in biomimetic surfaces, inspired by multi-scale structures found in many plants and animals, is increasing day by day. Especially the unique wettability properties of the lotus leaf and rose petal. In this study, inspired by the structures of lotus leaf and rose petal, using the soft casting method with dental bio-polymer materials, structures with pillar dimensions of micron (µm) and millimeter (mm) were produced. These structures are replicated from two commercial products with different pillar lengths and different pillar shapes, mushroom and conical needle tips. Surface topographies of the replicated final products were analyzed by optical and stereo microscopes. Contact angles were tested to examine the wettability properties of the surfaces. According to the microscope results obtained, the demolding process, which is the riskiest step of the replication process, was successfully passed thanks to soft casting. Contact angle analysis showed that different pillar lengths and different pillar shapes changed the wettability properties of the replicated final product. The replicated mushroom-shaped micron-scale pillar structures exhibited a rose-petal effect and hydrophobic properties (approximately 1000) with only a single-scale configuration, while conical needle-shaped pillars of millimeter (mm) scale did not show any specific wetabilitty property.

References

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  • [2] Stefanescu, D. M., Davis, J. R., Destefani, J. D. (1988). Metals Handbook, Vol. 15 -Casting. ASM International, 1988, 937.
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  • [6] Strnadel, B., Haušild, P. (2008). Statistical scatter in the fracture toughness and Charpy impact energy of pearlitic steel. Materials Science and Engineering: A, 486(1-2): 208-214.
  • [7] Zumelzu, E., Goyos, I., Cabezas, C., Opitz, O., Parada, A. (2002). Wear and corrosion behaviour of high-chromium (14–30% Cr) cast iron alloys. Journal of Materials Processing Technology, 128(1-3): 250-255.
  • [8] Singh, R. (2015). Applied welding engineering: processes, codes, and standards. Butterworth-Heinemann. p. 57-64.
  • [9] Marcuci, J. R. J., Souza, E. C. D., Camilo, C. C., Di Lorenzo, P. L., Rollo, J. M. D. A. (2014). Corrosion and microstructural characterization of martensitic stainless steels submitted to industrial thermal processes for use in surgical tools. Revista Brasileira de Engenharia Biomédica, 30(3): 257-264.
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  • [12] Yousif I. F., Ataiwi A.H. (2018). Effects of heat treatment on erosion behavior and microstructure of high chromium white cast iron, Journal of Engineering and Applied Sciences, 13: 2376-2381
  • [13] Ataiwi, A. H. (2019). Study the Microstructure and Mechanical Properties of High Chromium White Cast Iron (HCWCI) under Different Martempering Quenching Mediums. Engineering and Technology Journal, 37(4part (A) Engineering), 112-119.
  • [14] Acton, Q. A. (2013). Iron Compounds—Advances in Research and Application: 2013 Edition: ScholarlyBrief. ScholarlyEditions. p. 197-199.
  • [15] Loto, R. T., Loto, C. A. (2017). Potentiodynamic polarization behavior and pitting corrosion analysis of 2101 duplex and 301 austenitic stainless steel in sulfuric acid concentrations. Journal of Failure Analysis and Prevention, 17(4): 672-679.
  • [16] El-Aziz, K. A., Zohdy, K., Saber, D., Sallam, H. E. M. (2015). Wear and corrosion behavior of high-Cr white cast iron alloys in different corrosive media. Journal of Bio-and Tribo-Corrosion, 1(4). 25.
  • [17] Jeong, H.E., Lee, J.K., Kim, H.N., Moon, S.H., Suh, K.Y. (2009). A Nontransferring Dry Adhesive with Hierarchical Polymer Nanohairs. Proceedings of the National Academy of Sciences, 106, 5639.
  • [18] Masuda, H., Satoh, M. (1996). Fabrication of Gold Nanodot Array Using Anodic Porous Alumina as an Evaporation Mask. Japanese Journal of Applied Physics, 35, Part 2.
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  • [20] Pashchanka, M., Schneider, J. J. (2011). Origin of Self-Organisation in Porous Anodic Alumina Films Derived from Analogy with Rayleigh–Bénard Convection Cells. Journal of Materials Chemistry, 21, 18761.
  • [21] Lee, W., Ji, R., Gösele, U., Nielsch, K. (2006). Fast Fabrication of Long-Range Ordered Porous Alumina Membranes by Hard Anodization. Nature Materials, 5: 741-747.
  • [22] Kustandi, T.S., Samper, V.D., Ng, W.S., Chong, A.S., Gao, H. (2007). Fabrication of a Gecko-Like Hierarchical Fibril Array Using a Bonded Porous Alumine Template. Journal of Micromechanics and Microengineering, 17, N75.
  • [23] Ho, A.Y.Y., Yeo, L.P., Lam, Y.C., Rodríguez, I. (2011). Fabrication and Analysis of Gecko-Inspired Hierarchical Polymer Nanosetae. ACS Nano, 5, 1897.
  • [24] Lee, D.Y., Lee, D.H., Lee, S.G., Cho, K. (2012). Hierarchical Gecko-Inspired Nanohairs with a High Aspect Ratio Induced by Nanoyielding. Soft Matter, 8, 4905.
  • [25] Lee, H., Bhushan, B. (2012). Fabrication and Characterization of Hierarchical Nanostructured Smart Adhesion Surfaces. Journal of Colloid and Interface Science, 372, 231.
  • [26] Zhao,X.M., Xia, Y., Whitesides, G.M. (1997). Soft Litographic Methods for Nano-Fabrication, Journal of Materials Chemistry, 7(7): 1069–1074.
  • [27] Kroner E. K., (2011). Adhesion Measurements on Patterned Elastomeric Surfaces, der Universität des Saarlandes, 9-48.
  • [28] Feng, L., Zhang, Y., Xi, J., Zhu, Y., Wang, N., Xia, F., Jiang, L. (2008). Petal Effect:  A Superhydrophobic State with High Adhesive Force. Langmuir 24(8): 4114-4119.
  • [29] Schulte, A.J. (2012). Light-trapping and superhydrophobic plant surfaces - optimized multifunctional biomimetic surfaces for solar cells, Ph.D. Thesis, Rheinische Friedrich Wilhelms Universität, Bonn, Germany. 113 p.
Year 2021, , 12 - 24, 30.06.2021
https://doi.org/10.38088/jise.733900

Abstract

References

  • [1] Fu, H., Xiao, Q., Xing, J.D. (2008). A study on the crack control of a high-speed steel roll fabricated by a centrifugal casting technique. Materials Science and Engineering: A, 474(1-2): 82-87.
  • [2] Stefanescu, D. M., Davis, J. R., Destefani, J. D. (1988). Metals Handbook, Vol. 15 -Casting. ASM International, 1988, 937.
  • [3] Davis, J. R. (Ed.). (1996). ASM specialty handbook: cast irons. ASM international. p. 171.
  • [4] CES EduPack Software (2013), Granta Design Limited, Cambridge, UK.
  • [5] Wadsworth, J., Lesuer, D. R. (2000). Ancient and modern laminated composites—from the Great Pyramid of Gizeh to Y2K. Materials Characterization, 45(4-5):289-313.
  • [6] Strnadel, B., Haušild, P. (2008). Statistical scatter in the fracture toughness and Charpy impact energy of pearlitic steel. Materials Science and Engineering: A, 486(1-2): 208-214.
  • [7] Zumelzu, E., Goyos, I., Cabezas, C., Opitz, O., Parada, A. (2002). Wear and corrosion behaviour of high-chromium (14–30% Cr) cast iron alloys. Journal of Materials Processing Technology, 128(1-3): 250-255.
  • [8] Singh, R. (2015). Applied welding engineering: processes, codes, and standards. Butterworth-Heinemann. p. 57-64.
  • [9] Marcuci, J. R. J., Souza, E. C. D., Camilo, C. C., Di Lorenzo, P. L., Rollo, J. M. D. A. (2014). Corrosion and microstructural characterization of martensitic stainless steels submitted to industrial thermal processes for use in surgical tools. Revista Brasileira de Engenharia Biomédica, 30(3): 257-264.
  • [10] Zumelzu, E., Goyos, I., Cabezas, C., Opitz, O., Parada, A. (2002). Wear and corrosion behaviour of high-chromium (14–30% Cr) cast iron alloys. Journal of Materials Processing Technology, 128(1-3): 250-255.
  • [11] Garrison Jr, W. M., Amuda, M. O. H. (2017). Stainless Steels: Martensitic. Reference Module in Materials Science and Materials Engineering.
  • [12] Yousif I. F., Ataiwi A.H. (2018). Effects of heat treatment on erosion behavior and microstructure of high chromium white cast iron, Journal of Engineering and Applied Sciences, 13: 2376-2381
  • [13] Ataiwi, A. H. (2019). Study the Microstructure and Mechanical Properties of High Chromium White Cast Iron (HCWCI) under Different Martempering Quenching Mediums. Engineering and Technology Journal, 37(4part (A) Engineering), 112-119.
  • [14] Acton, Q. A. (2013). Iron Compounds—Advances in Research and Application: 2013 Edition: ScholarlyBrief. ScholarlyEditions. p. 197-199.
  • [15] Loto, R. T., Loto, C. A. (2017). Potentiodynamic polarization behavior and pitting corrosion analysis of 2101 duplex and 301 austenitic stainless steel in sulfuric acid concentrations. Journal of Failure Analysis and Prevention, 17(4): 672-679.
  • [16] El-Aziz, K. A., Zohdy, K., Saber, D., Sallam, H. E. M. (2015). Wear and corrosion behavior of high-Cr white cast iron alloys in different corrosive media. Journal of Bio-and Tribo-Corrosion, 1(4). 25.
  • [17] Jeong, H.E., Lee, J.K., Kim, H.N., Moon, S.H., Suh, K.Y. (2009). A Nontransferring Dry Adhesive with Hierarchical Polymer Nanohairs. Proceedings of the National Academy of Sciences, 106, 5639.
  • [18] Masuda, H., Satoh, M. (1996). Fabrication of Gold Nanodot Array Using Anodic Porous Alumina as an Evaporation Mask. Japanese Journal of Applied Physics, 35, Part 2.
  • [19] Thompson, G. (1997). Porous Anodic Alumina: Fabrication, Characterization and Applications. Thin Solid Films, 297, 192.
  • [20] Pashchanka, M., Schneider, J. J. (2011). Origin of Self-Organisation in Porous Anodic Alumina Films Derived from Analogy with Rayleigh–Bénard Convection Cells. Journal of Materials Chemistry, 21, 18761.
  • [21] Lee, W., Ji, R., Gösele, U., Nielsch, K. (2006). Fast Fabrication of Long-Range Ordered Porous Alumina Membranes by Hard Anodization. Nature Materials, 5: 741-747.
  • [22] Kustandi, T.S., Samper, V.D., Ng, W.S., Chong, A.S., Gao, H. (2007). Fabrication of a Gecko-Like Hierarchical Fibril Array Using a Bonded Porous Alumine Template. Journal of Micromechanics and Microengineering, 17, N75.
  • [23] Ho, A.Y.Y., Yeo, L.P., Lam, Y.C., Rodríguez, I. (2011). Fabrication and Analysis of Gecko-Inspired Hierarchical Polymer Nanosetae. ACS Nano, 5, 1897.
  • [24] Lee, D.Y., Lee, D.H., Lee, S.G., Cho, K. (2012). Hierarchical Gecko-Inspired Nanohairs with a High Aspect Ratio Induced by Nanoyielding. Soft Matter, 8, 4905.
  • [25] Lee, H., Bhushan, B. (2012). Fabrication and Characterization of Hierarchical Nanostructured Smart Adhesion Surfaces. Journal of Colloid and Interface Science, 372, 231.
  • [26] Zhao,X.M., Xia, Y., Whitesides, G.M. (1997). Soft Litographic Methods for Nano-Fabrication, Journal of Materials Chemistry, 7(7): 1069–1074.
  • [27] Kroner E. K., (2011). Adhesion Measurements on Patterned Elastomeric Surfaces, der Universität des Saarlandes, 9-48.
  • [28] Feng, L., Zhang, Y., Xi, J., Zhu, Y., Wang, N., Xia, F., Jiang, L. (2008). Petal Effect:  A Superhydrophobic State with High Adhesive Force. Langmuir 24(8): 4114-4119.
  • [29] Schulte, A.J. (2012). Light-trapping and superhydrophobic plant surfaces - optimized multifunctional biomimetic surfaces for solar cells, Ph.D. Thesis, Rheinische Friedrich Wilhelms Universität, Bonn, Germany. 113 p.
There are 29 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Articles
Authors

Melike Arslanhan 0000-0002-2158-6798

Murat Eroğlu 0000-0001-5340-9609

Cantekin Kaykılarlı 0000-0002-2380-3258

Ebru Devrim Şam Parmak 0000-0003-1675-9487

Publication Date June 30, 2021
Published in Issue Year 2021

Cite

APA Arslanhan, M., Eroğlu, M., Kaykılarlı, C., Şam Parmak, E. D. (2021). Production of Bio-Polymer Structures by Soft Molding Method with Biomimetic Approach. Journal of Innovative Science and Engineering, 5(1), 12-24. https://doi.org/10.38088/jise.733900
AMA Arslanhan M, Eroğlu M, Kaykılarlı C, Şam Parmak ED. Production of Bio-Polymer Structures by Soft Molding Method with Biomimetic Approach. JISE. June 2021;5(1):12-24. doi:10.38088/jise.733900
Chicago Arslanhan, Melike, Murat Eroğlu, Cantekin Kaykılarlı, and Ebru Devrim Şam Parmak. “Production of Bio-Polymer Structures by Soft Molding Method With Biomimetic Approach”. Journal of Innovative Science and Engineering 5, no. 1 (June 2021): 12-24. https://doi.org/10.38088/jise.733900.
EndNote Arslanhan M, Eroğlu M, Kaykılarlı C, Şam Parmak ED (June 1, 2021) Production of Bio-Polymer Structures by Soft Molding Method with Biomimetic Approach. Journal of Innovative Science and Engineering 5 1 12–24.
IEEE M. Arslanhan, M. Eroğlu, C. Kaykılarlı, and E. D. Şam Parmak, “Production of Bio-Polymer Structures by Soft Molding Method with Biomimetic Approach”, JISE, vol. 5, no. 1, pp. 12–24, 2021, doi: 10.38088/jise.733900.
ISNAD Arslanhan, Melike et al. “Production of Bio-Polymer Structures by Soft Molding Method With Biomimetic Approach”. Journal of Innovative Science and Engineering 5/1 (June 2021), 12-24. https://doi.org/10.38088/jise.733900.
JAMA Arslanhan M, Eroğlu M, Kaykılarlı C, Şam Parmak ED. Production of Bio-Polymer Structures by Soft Molding Method with Biomimetic Approach. JISE. 2021;5:12–24.
MLA Arslanhan, Melike et al. “Production of Bio-Polymer Structures by Soft Molding Method With Biomimetic Approach”. Journal of Innovative Science and Engineering, vol. 5, no. 1, 2021, pp. 12-24, doi:10.38088/jise.733900.
Vancouver Arslanhan M, Eroğlu M, Kaykılarlı C, Şam Parmak ED. Production of Bio-Polymer Structures by Soft Molding Method with Biomimetic Approach. JISE. 2021;5(1):12-24.


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