Araştırma Makalesi
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Polo Yaka T-Shirt Üretim Bandinda Farkli Makine Türlerine Göre Genel Ekipman Verimliliğinin Hesaplanması

Yıl 2021, Sayı: 32, 891 - 896, 31.12.2021
https://doi.org/10.31590/ejosat.1039304

Öz

Günümüzün gelişen teknolojisinin getirdiği rekabet ortamı ve zorlaşan piyasa koşullarında mücadele etmek gün geçtikçe zorlaşmaktadır. Bu durum hem teknolojiye ayak uydurup çağın gerisinde kalmamayı hem de elindeki makine ve ekipmanı en verimli şekilde kullanmayı gerektirmektedir. İşletme bünyesindeki makine, teçhizat ve ekipmanı en etkin ve verimli şekilde kullanmak genel performansı artırdığı gibi, işletme içerisindeki maliyetleri de düşürmektedir. Bütüncül bir yaklaşım olan “OEE- Genel Ekipman Verimliliği” (Overall Equipment Efficiency) takibi bu verimlilik ölçüm yöntemlerinden biridir. Genel ekipman verimliliği girdilerin ne derece verimli kullanıldığını gösterir ve üretim sırasındaki kayıpları (arızalar, hatalar, vb.) minimize etmeyi amaçlamaktadır. Bu noktadan yola çıkılarak bu çalışmanın amacı, kullanılan girdilerin ve üretim süreçlerinin üretim hattındaki etkinliğe ve verimliliğe etkisini genel ekipman verimliliği yöntemi ile üretim hattından veriler toplayarak tespit etmektir. Toplanan veriler kullanılarak bir polo yaka t-shirt hattının öncelikle genel, ayrıca da makine bazında (düz, overlok, otomat vb.)kullanılabilirlik, performans, kalite ve OEE değerleri hesaplanmıştır. Araştırma sonuçları işletmenin performans, kalite ve kullanılabilirlik parametreleri iyi sonuçlar vermesine rağmen genel ekipman verimliliği değerlerinin Dünya Klasmanı değerlerinin altında kaldığı tespit edilmiştir.

Kaynakça

  • Akal Z., (1992). “İmalatçı Kamu Kuruluşlarında İşletmeler Arası Toplam Performans, Verimlilik, Karlılık ve Maliyet Karşılaştırmaları”, Ankara: MPM Yayınları.
  • Güleç K., (1991). “Verimliliğin Arttırılmasında Yeni Gelişen Teknolojilerin Etkileri” Verimlilik Dergisi, Ankara: MPM Yayınları, s. 161-168.
  • Kemahlı H., (2012). “OEE Genel Ekipman Verimliliği”, http://projesis.blogspot.com/2012/05/oee-genel-ekipman-etkinligi.html.
  • Karim R., Rahman C. M. (2012). A performance analysis of OEE & improvement potential at a selected apparel industry. In Proceedings of the 6th International Mechanical Engineering Conference& 14th Annual Paper Meet (6IMECand14APM) (pp. 28-29).
  • Senthilkumar B., Thavaraj H. S., (2014). An Evaluation of TPM Implementation in Clothing Industry in India-a Lean Philosophy Based Approach. International Journal Of Industrial Engineering & Technology (IJIET), 4(6), 11-18.
  • Binti A. N. A., Garza-Reyes J. A., Kumar V., Antony J., Rocha-Lona L. (2016). An analysis of managerial factors affecting the implementation and use of overall equipment effectiveness. International Journal Of Production Research, 54(15), 4430-4447.
  • Sivakumar, A., Prakash, S. D., & Navaneethakrishnan, P. (2015). Dynamic Risk Identification Using Fuzzy Failure Mode Effect Analysis in Fabric Process Industries: A Research Article as Management Perspective. International Journal of Mathematical and Computational Sciences, 9(1), 276-280.
  • Tomar S., Bhuneriya A. K. (2016). Analysis of OEE for TPM implementation: case study. Int J Bus Quant Econ Appl Manag Res, 2(8), 89-99.
  • Ahmad N., Hossen J., Ali S. M. (2018). Improvement of overall equipment efficiency of ring frame through total productive maintenance: a textile case. The International Journal Of Advanced Manufacturing Technology, 94(1), 239-256.
  • Shakil S. I., Parvez, M. (2018). Application of lean manufacturing in a sewing line for improving Overall Equipment Effectiveness (OEE). American Journal of Industrial and Business Management, 8(9), 1951-1971.
  • Yazdi G. P., Azizi, A., Hashemipour, M. (2018). An empirical investigation of the relationship between overall equipment efficiency (OEE) and manufacturing sustainability in industry 4.0 with time study approach. Sustainability, 10(9), 3031.
  • Muchiri P., Pintelon L. (2008). Performance measurement using overall equipment effectiveness (OEE): literature review and practical application discussion. International Journal Of Production Research, 46(13), 3517-3535.
  • Nayak E. A., Kumar V. M., Naidu G. S., Shankar V., (2013). Evaluation of OEE in a continuous process industry on an insulation line in a cable manufacturing unit. International Journal of Innovative Research in Science, Engineering and Technology, 2(5).
  • Jonsson P., Lesshammar M., (1999). Evaluation and improvement of manufacturing performance measurement systems the role of OEE. International Journal of Operations & Production Management. Vol. 19 No. 1, pp. 55-78.
  • Gupta A. K., Garg R. K. (2012). OEE improvement by TPM implementation: a case study. International Journal of IT, Engineering and Applied Sciences Research, 1(1), 115-124.

Computation of General Equipment Efficiency According to Different Machine Types in Polo Neck T-Shirt Production Line

Yıl 2021, Sayı: 32, 891 - 896, 31.12.2021
https://doi.org/10.31590/ejosat.1039304

Öz

Due to today's developing technology and difficult market conditions, companies have to struggle to stand out in this ecosystem. This situation requires keeping up with technology, not staying behind the era, and using the machinery and equipment most efficiently. Using the machinery and equipment within the business most effectively and efficiently increases overall performance and reduces the businesses' costs. This situation can be succeeded possibly by monitoring "OEE (Overall Equipment Efficiency). Based on this point, this study aims to determine the effect of the used sewing machines on the production line's efficiency and productivity by using the general equipment efficiency method. Availability, performance, quality, and OEE values were calculated on the basis of general evaluation and also on the machine-wise (lockstitch, overlock, automat, etc.). The results of the research showed that although the performance, quality and usability parameters gave good results, the overall equipment efficiency values remained below the World Class values.

Kaynakça

  • Akal Z., (1992). “İmalatçı Kamu Kuruluşlarında İşletmeler Arası Toplam Performans, Verimlilik, Karlılık ve Maliyet Karşılaştırmaları”, Ankara: MPM Yayınları.
  • Güleç K., (1991). “Verimliliğin Arttırılmasında Yeni Gelişen Teknolojilerin Etkileri” Verimlilik Dergisi, Ankara: MPM Yayınları, s. 161-168.
  • Kemahlı H., (2012). “OEE Genel Ekipman Verimliliği”, http://projesis.blogspot.com/2012/05/oee-genel-ekipman-etkinligi.html.
  • Karim R., Rahman C. M. (2012). A performance analysis of OEE & improvement potential at a selected apparel industry. In Proceedings of the 6th International Mechanical Engineering Conference& 14th Annual Paper Meet (6IMECand14APM) (pp. 28-29).
  • Senthilkumar B., Thavaraj H. S., (2014). An Evaluation of TPM Implementation in Clothing Industry in India-a Lean Philosophy Based Approach. International Journal Of Industrial Engineering & Technology (IJIET), 4(6), 11-18.
  • Binti A. N. A., Garza-Reyes J. A., Kumar V., Antony J., Rocha-Lona L. (2016). An analysis of managerial factors affecting the implementation and use of overall equipment effectiveness. International Journal Of Production Research, 54(15), 4430-4447.
  • Sivakumar, A., Prakash, S. D., & Navaneethakrishnan, P. (2015). Dynamic Risk Identification Using Fuzzy Failure Mode Effect Analysis in Fabric Process Industries: A Research Article as Management Perspective. International Journal of Mathematical and Computational Sciences, 9(1), 276-280.
  • Tomar S., Bhuneriya A. K. (2016). Analysis of OEE for TPM implementation: case study. Int J Bus Quant Econ Appl Manag Res, 2(8), 89-99.
  • Ahmad N., Hossen J., Ali S. M. (2018). Improvement of overall equipment efficiency of ring frame through total productive maintenance: a textile case. The International Journal Of Advanced Manufacturing Technology, 94(1), 239-256.
  • Shakil S. I., Parvez, M. (2018). Application of lean manufacturing in a sewing line for improving Overall Equipment Effectiveness (OEE). American Journal of Industrial and Business Management, 8(9), 1951-1971.
  • Yazdi G. P., Azizi, A., Hashemipour, M. (2018). An empirical investigation of the relationship between overall equipment efficiency (OEE) and manufacturing sustainability in industry 4.0 with time study approach. Sustainability, 10(9), 3031.
  • Muchiri P., Pintelon L. (2008). Performance measurement using overall equipment effectiveness (OEE): literature review and practical application discussion. International Journal Of Production Research, 46(13), 3517-3535.
  • Nayak E. A., Kumar V. M., Naidu G. S., Shankar V., (2013). Evaluation of OEE in a continuous process industry on an insulation line in a cable manufacturing unit. International Journal of Innovative Research in Science, Engineering and Technology, 2(5).
  • Jonsson P., Lesshammar M., (1999). Evaluation and improvement of manufacturing performance measurement systems the role of OEE. International Journal of Operations & Production Management. Vol. 19 No. 1, pp. 55-78.
  • Gupta A. K., Garg R. K. (2012). OEE improvement by TPM implementation: a case study. International Journal of IT, Engineering and Applied Sciences Research, 1(1), 115-124.
Toplam 15 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Konular Mühendislik
Bölüm Makaleler
Yazarlar

Mehmet Küçük 0000-0002-0017-5762

Meral İşler 0000-0002-9654-4664

Yayımlanma Tarihi 31 Aralık 2021
Yayımlandığı Sayı Yıl 2021 Sayı: 32

Kaynak Göster

APA Küçük, M., & İşler, M. (2021). Polo Yaka T-Shirt Üretim Bandinda Farkli Makine Türlerine Göre Genel Ekipman Verimliliğinin Hesaplanması. Avrupa Bilim Ve Teknoloji Dergisi(32), 891-896. https://doi.org/10.31590/ejosat.1039304